Spray Drying Plants,Pressure Nozzles,Laboratory Spray Dryers,Drying Chambers,India

Spray Drying Plants

We introduce ourselves as a leading manufacturer of spray drying plants for various products in different industries. Fabricated under the close surveillance of our expert professionals, these spray drying plants deliver precise end results in detergent industries. Our range of spray drying plants includes laboratory spray dryers, drying chambers, rotary atomizer, two fluid nozzles, pressure nozzles etc.

Spray Drying Systems

We have designed spray drying plants that is also based on single stage operation and extensively used to convert solutions, suspensions and slurries into dry powder within a few seconds without any intermediate handling. These dryers are suitable for drying heat sensitive materials due to the rapid speed and proper temperature. Further, these are also provided with rotary atomizer, a pressure nozzle or a two fluid nozzle to ensure effective atomization.

Features:

• Easy to handle
• Highly effective
• Superior functionality

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Pressure Nozzles

We also offer a wide range of pressure nozzles that generates energy for atomization which is applied solely by the feed liquid pressure. These pressure nozzles are available with single swirl chamber to minimize plugging and can also be fabricated in various specifications to suit the varied requirements of the clients.

These pressure nozzles systems are provided with:

• Nozzle Body
• Orifice Seal
• Orifice Disc
• Swirl Chamber
• Chamber End Plate
• Body Seal
• Female Adoptor

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Two Fluid Nozzles

We export atomization by two fluid nozzles that is carried out with a rotary atomizer and a pressure nozzle or a two fluid nozzle. The system is provided with two fluid nozzles where compressed air supplies most of the energy required to atomize the feed liquid. The process is used in laboratory and small plants to produce fine powder.

Features:

• High tensile strength
• Robust construction
• Easy operation

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Rotary Atomizer

We also offer an array of rotary atomizers that are used for drying various liquids in several industries. These rotary atomizers are enabled with atomizer wheel that rotates at a high speed and ensure disintegration of the material into fine droplets. These are used to handle wide range of products including slurries with high viscosity.

Features:

• Robust construction
• High functionality
• Easy operation

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Laboratory Spray Dryers

The laboratory spray dryers is a totally self contained unit and is supplied ready for immediate operation. The laboratory spray dryers unit is compact and can be kept on a table top or bench. The solution or suspension is converted to powder in a single operation. The unit can be used to establish new products/processes as the quantity of sample required is small, only 50 to 100 ml.

Principles:

A peristaltic pump delivers liquid from the sample container to the fluid nozzle mounted on the drying chamber. Compressed air from the inbuilt compressor is also supplied to the nozzle, resulting in atomization of the liquid into a fine spray.

Air from the blower is heated by an electrical air heater and blown through the drying chamber. Due to the large surface ;area, drying is very rapid, resulting in a sharp drop in temperature. The dry powder particles are separated from the air in the cyclone separator and collected in the glass collection bottle. The exhaust air is directed through a flexible SS hose into the atmosphere. A bag filter can be provided for secondary powder collection.

Construction:

• The blower, electrical air heater, air compressor and the pump are placed in a stainless steel panel, with free and easy access.
• The air entering the panel is filtered through a fine cloth filter.
• The chamber and cyclone are of borosilicate glass with clamp fittings, designed for easy assembly and removal.
• The peristaltic pump is mounted on the front of the panel with easy accessibility.

Controls:

The dryer has ease of operations. The inlet air temperature is precisely controlled by the inlet temperature PID controller. The panel includes:

• Inlet Temperature controller.
• Outlet Temperature indicator.
• On/Off switch and indicator for blower
• On/Off switch and indicator for heater.
• On/Off switch and indicator for air compressor.
• On/Off switch and indicator for feed pump.
• Pump speed control with LCD display
• Compressed air pressure control with LCD display of air pressure.

Technical Information:

Evaporation rate of water at Inlet temperature of 250°C:- Approx1500ml/hr.
Air inlet temperature range:- Up to 250aC
Heater capacity:- 3 Kwh.
Spray System:- 2 Fluid nozzle.
Spray/hot airflow:- Downward Co-current/ Upward counter Co-current.
Air Compressor:- Inbuilt.
Power Supply:- 230V-50Hz. 15 Amps.
Dimensions:- 700x600x450 mm (H) (W) (D)

Application:

The laboratory spray dryer can be used for various applications:

• Pharmaceutical products
• Bio-chemicals
• Herbal extracts
• Ceramics
• Flavors
• Foodstuffs
• Tanning agents
• Dyestuffs and pigments
• Inorganic and organic chemicals
• Plastics

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Drying Chambers

We also specialize in the sphere of installing drying chambers that has high capacity and equipped with line vibration fluidized bed dryer for even heating of the material. The drying chambers system saves 30% of energy due to the advanced technology used for its fabrication.

Some of the features of the systems are:

• It is stable in operation
• Convenient in maintenance
• Low noise
• Long life

Operation:

• Stable fluidized state ensuring no dead angle and phenomenon of broken out
• No damaging of the surface of raw material
• Can be used for drying raw materials that are easy broken
• Unaffected from the anomalous shape of the raw material
• Effective to prevent cross pollution between raw material and air
• Clean environment of operation
• Suitable for all kinds of press tablet and granule, boric acid, borax, maleic acid, lees, mono sodium granule, edible sugar, edible salt, mine residue, bean, and seeds

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Pilot Dryers

We offer a wide an extensive range of pilot dryers that is proven planning tool and used to scale dehydration plant. These pilot dryers are fitted with highly qualitative heavy duty components as a full sized system. Available for long and short term lease, our pilot drying system is used to make changes to production drying applications without risking substantial capital.

Features:

• High tensile strength
• Robust construction
• Easy operation
• Smooth functionality

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Drying Plants

Drying plants is a continuous single stage operation, extensively used to convert solutions, suspensions, and slurries into dry powder within a few seconds without any intermediate handling. The drying being very rapid, the product temperature does not go up markedly. Thus spray drying is eminently suitable for drying heat sensitive materials.

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